Condition Based Maintenance
Preventative – Oil Condition Monitoring
Diagnostic – Wear Debris Monitoring
Industrial IoT enabling technologies, focused on machine & fluid health
Trident – Online Oil Quality Sensor
The Trident QW3100 is the worlds most advanced online oil quality sensor & is the only online oil quality sensor capable of replacing most periodic oil sampling.
- Impedance Spectrum Analysis – provides more information on fluid quality than competing technologies
- Integrated Water-in-Oil Sensor – Accurate tracking of water contamination levels
- Real-time Continuous Monitoring – Observe & respond to oil problems before they become equipment problems
- Enables Condition Based Maintenance – Reduce the need for offline oil sampling & analysis, optimize oil drain intervals
Trident – Wear Debris Sensor
The Trident DM4500/4600 is the best-in-class inductive wear debris sensor & provides the earliest detection of mechanical failure within an asset.
- Inductive Coil Metallic Debris Monitor – Monitor wear levels to determine health in an intuitive manner
- Best-in-Class Sensitivity – Detects ferrous particles as small as 40 μm & non-ferrous as small as 150 μm
- Real-time Continuous Monitoring – Detect & characterize wear events that may otherwise be missed
- Earliest Detection of Mechanical Failure – Detect failure in earliest stages & estimate of remaining useful lubricant life
Vibration & Temp. Node
Small module providing 3-Axis MEMS Based Vibration with RMS Velocity, FFT & TWF taken on alarm. Can be mounted & used on mobile equipment
- Bluetooth Enabled – Wireless unit for faster & lower cost installation & maintenance
- Long Battery Life – Battery life up to 5 years & easy to replace
- Real Time Continous Monitoring – Detect asset failures as part of a low cost system
- Easy to Install & Use – Several installation options including online data analysis services
- Enables Condition Based Maintenance – Reduce the need for one time vibration monitoring cost with trending live monitoring
ICM 2.0 - Contamination Monitor
The ICM 2.0 automatically measures & displays particulate contamination, moisture & temperature levels in various lubricants. It is designed specifically to be mounted directly to systems, where ongoing measurement or analysis is required & where space & costs are limited. The unit also data logs with a 4000 test result on board result memory.
- ISO 4406, NAS 1638, AS 4059E
- ATEX zone II options
- 8 channel contamination measurement & display
- Pressure up to 420 Bar
- IP65/67
- Free LPA view software (Windows based).
- Suitable for most lubricants as well as diesel
ISO-Logic Breather
Tank breather desiccant degrades at different rates on different applications & locations. Replacements are typically based on time. Some breathers can last a year or more while others, only a few months.
Track Breather RUL – Optimize breather replacement based on breather life & RUL
Detect Humidity Source – Tracks direction of humidity to determine source if water is coming from tank/gearbox or outside
Real-time Continous Monitoring – Identifuy events or environmental conditions impacting water content
Easy to Install & Use – Simple plug & play installation backed by online data analysis services
Enables Condition Based Maintenance – Reduce the need for offline oil sampling and analysis
VM1100 Viscosity Sensor
The VM1100 is a viscosity sensor that also combines processing electronic that will directly & simultaneously measure the viscosity, density & temperature of fluids. Relying on tuning fork technology, the sensor monitors the direct relationship between multiple physical properties to determine the viscosity of fluids such as engine oil, fuel, transmission & brake fluid, hydraulic & gear oils, refrigerants & solvents.
This includes in-line monitoring of fluid reservoirs, process lins & pressurized high flow conduits (e.g. engine oil gallery).
Key Features
- Rugged construction & suitable high pressure
- Long term stability
- Corrossion & contamination resistant coating for wetted parts
- 12 – 24 VDC
- CAN J1939 compliant comms. to host controller
- On-board processing for real-time data analysis
Applications
- On & off highway vehicles
- Generators
- Compressors
- Industrial Equipment
- Gas & Wind Turbines
VM800 Water Sensor
The TridentTM WM800 sensor is a real-time, in-line water-in-oil sensing technology for monitoring water contamination levels in lubricants, hydraulic fluids, and fuels. Water is one of the biggest threats to a lubrication or fuel system. Water contamination in oil promotes oxidation, microbial growth, corrosion, wear, sludging, and foaming. In fuel, water can lead to microbial growth, poor combustion, and ice formation in supply lines or tanks. Minimize the risk of moisture related damage through active monitoring with the TridentTM WM800.
The TridentTM WM800 uses a capacitive relative humidity sensing element with integrated temperature sensor.
By immersing the sensing probe directly into the fluid stream, accurate measurements and fast response time are achieved.
Benefits
- Real time moisture in oil/diesel monitoring
- Identify contamination events
- Trend water contamination
- Prevent water induced system damage
Key Features
- Directly measure water contamination
- Measure temperature
- Modbus RTU over RS485 interface
- Analog 4-20 mA outputs
- Wide input voltage range
- Small form factor, lightweight design
Trident FQMS
The Trident is the only all-in-one end-to-end solution capable of monitoring total fluid quality of mining equipment. The Trident FQMS can be expanded with multiple sensor options as part of a true Industrial IoT Solution. Enabling condition based fluid maintance (CBM)
- Metallic Debris Monitoring
- Oil Quality & Water
- Monitoring
- Network Gateway Device
- Data Logging
- Protective NEMA 4 Enclosure
- Oil in/out; Power; 2-way comms
Trident FQMS Configurations
Trident FQMS
Trident AP2200 Edge Device
The AP2200 Edge Device is the perfect data Acquisition Platform for all of your lubricant or other sensors for data consolidation & logging for transmission to any of your reporting centres.
- Low-Cost Edge Device – Cost effective way to integrate up to 255 smart sensors, configurable as master, slave & gateway
- Flexible Sensor Integration – RS-232, RS-485, CAN/J1039, Bluetooth
- Onboard Data Storage – Stores & transmits data in intermittent connectivity, configurable software such as Javascript engine
- Flexible Connectivity – Cellular Modem, 10/100 Ethernet, USB, GPS, Wifi
- Easy Installation – DIN rail mountable, industrial temperature range, web configurable
Software Specification
- RS-485 port
- (2) RS-232 ports
- (2) CAN bus ports (1 standard)
- 10/100 Ethernet
- USB port
- Cellular modem (GPRS, CDMA, HSPA+ optional) GPS (optional)
- 802.11 b/g/n WIFI (optional)
- 4GB internal memory (approx. 1 year data logging)
